High Accuracy Zinc Alloy Die Casting High Pressure Lightweight Die Casting Molds

Technical Parameters

• Materials: ADC12 Aluminum, A380 Aluminum, Zinc Alloy (customizable upon request)

• Processes: High-Pressure Die Casting, CNC Machining, Surface Treatments (anodizing, powder coating, polishing, plating)

• Certifications: ISO 9001, TS 16949, RoHS

• Drawing Formats Accepted: 2D (PDF, CAD), 3D (IGES, STEP)

• Tolerances: As tight as ±0.05 mm (per customer drawing)

• Size Range: Fully customizable per customer specification

• Quality Control: 100% in-house inspection (including dimensional, material, and surface checks)

• Lead Times:

  • 1–100 pcs: 10 days

  • 101–500 pcs: 15 days

  • 501–1,000 pcs: 20 days

  • 1,000 pcs: negotiable

• Packaging: Bubble wrap + carton + optional wooden case

Key Selling Points

1. High Precision & Repeatability

   • Complex geometries produced with minimal post-processing.

   • Premium die steel and automated molding ensure consistent part-to-part accuracy.

2. Material Versatility

   • ADC12 aluminum for optimal strength-to-weight ratio.

   • Optional stainless steel, brass, or iron for specialized applications.

3. Cost-Effective Scaling

   • Competitive unit costs with tiered pricing:

     • 1–499 pcs: USD 10/pc

     • 500–4,999 pcs: USD 8/pc

     • ≥5,000 pcs: USD 6.50/pc

4. Turnkey Service

   • From design-for-manufacturing (DFM) review to post-cast CNC machining and finish.

   • On-demand prototyping to full-scale production.

5. Industry-Proven Quality

   • ISO 9001 & TS 16949 systems guarantee traceability and process control.

   • In-line testing: X-ray, pressure testing, and dimensional gauging.

Future Trends

• Lightweight Electrification: As EV adoption soars, aluminum die-cast housings will become standard for battery enclosures and motor brackets, driving demand for thin-wall, high-strength castings.

• Digital Twin & Industry 4.0: Integration of real-time process monitoring and AI-driven defect prediction will further enhance yield and quality.

• Sustainable Alloys: Development of recycled-content aluminum and lower-emission furnaces to meet stricter environmental regulations.

• Hybrid Manufacturing: Combining die casting with additive manufacturing (e.g., printed cores) to reduce tooling costs for complex, low-volume parts.

Application Scenarios

• Automotive: EV battery housings, engine brackets, transmission cases, chassis components.

• Industrial Equipment: Gearbox housings, pneumatic valve bodies, pump casings.

• Medical Devices: Surgical instrument handles, equipment brackets requiring tight tolerances and biocompatibility.

• Agriculture & Machinery: Lightweight frames, hydraulic manifold blocks, custom tractors’ linkage parts.

FAQ

Q1: What is your minimum order quantity (MOQ)?
A: MOQ is 1 piece for prototyping; volume discounts start at 500 pcs.

Q2: Can you work from our 3D CAD model?
A: Yes—we accept IGES, STEP, and native CAD formats for DFM review.

Q3: How do you ensure dimensional accuracy?
A: We employ 100% inspection using CMMs, calipers, and visual checks at each stage.

Q4: What surface finishes are available?
A: Anodizing, powder coating, electroplating (Ni, Zn), polishing, and custom paint.

Q5: How are parts packaged for shipment?
A: Standard: bubble-wrapped and boxed. Optional: wood crate for heavy or large orders.