Shenzhen Rishenglong Co., Ltd.
Shenzhen Rishenglong Co., Ltd.
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| Process Stage | Specification |
|---|---|
| Rapid Prototyping Methods | SLA/SLS/Resin 3D Printing, CNC Milling (Aluminum, ABS, Nylon, etc.) |
| Prototype Accuracy | ±0.05 mm for 3D prints, ±0.02 mm for CNC-machined parts |
| Material Options | Resin, ABS, PA, PC, Aluminum 6061/7075, POM, Steel |
| Die Casting Mold Material | H13, SKD61, 8407, or customized hardened steel |
| Mold Lead Time | 7–15 Days (depending on part complexity) |
| Casting Metal Options | ADC12, A380, Zamak 3/5, Magnesium alloys |
| Prototype to Tooling Time | As fast as 7 working days |
| Production Volume | 1 to 1,000,000+ parts |
| Tolerance (Mass Production) | ±0.02–0.05 mm (depending on part size) |
| Tool Life | 50,000 – 500,000 shots (depending on steel and casting pressure) |
| Software Used | SolidWorks, UG NX, AutoCAD, Moldflow, Magmasoft |
| Standards | IATF 16949, ISO 9001, RoHS, REACH |
Ultra-Fast 7-Day Prototype-to-Tooling
Validate part designs through 3D printing and CNC machining, and transition directly to mass production with die casting in as little as one week.
Integrated DfM + Moldflow Analysis
Every project includes Design for Manufacturability (DfM) analysis and optional flow simulation to minimize risk and speed up tool revisions.
One-Stop Solution
From CAD to prototype to production tooling—all managed in-house for speed, consistency, and cost-efficiency.
Scalable Manufacturing
Begin with 1–10 prototypes and scale seamlessly into tens of thousands of high-precision castings without needing new vendors.
Material & Process Flexibility
Choose from thermoplastics, engineering resins, or metals depending on your test needs, then shift into the right alloy for casting.
Hybrid Tooling (3D Printed + CNC Inserts)
Combining metal printed tool inserts with traditional mold bases to reduce lead times and cost.
AI-Driven DfM Tools
Real-time manufacturability checks integrated directly into CAD platforms, optimizing for speed and cost before tooling begins.
Tool-less Soft Molds
Use of high-temp silicone and composite molds for short-run aluminum casting before committing to steel tools.
Digital Thread Integration
All processes (design, prototype, mold, production) connected through PLM systems to eliminate manual handoffs.
Automotive Part Development
Validate EV brackets, heat sinks, housings, and trim parts using real alloys within one development sprint.
Consumer Electronics Housing
Shorten design cycles for handheld devices, battery enclosures, and interface components.
Medical Device Engineering
Use CNC + SLA hybrid prototyping for functional testing before committing to Class III production tooling.
Aerospace & UAV Components
Rapid turnaround on lightweight aluminum structural parts for drones, satellites, and ground systems.
Industrial Automation & Robotics
Gear housings, control boxes, and linkages tested and cast in short-run production for field evaluation.
Q1: How fast can you deliver the first prototype?
A1: 3D-printed parts are typically available in 24–48 hours; CNC prototypes can be delivered in 3–5 days depending on geometry.
Q2: Do I need separate vendors for prototyping and tooling?
A2: No. We manage the full workflow in-house—from design iteration to mold build and final die casting.
Q3: What if I need to make design changes after prototyping?
A3: That’s exactly why we integrate 3D and CNC prototyping. You can test function and fit before investing in hard tooling.
Q4: What’s the typical cost for mold development?
A4: Mold cost depends on size, complexity, and alloy. For example, small molds start around $3,000, while multi-cavity tools can exceed $20,000.
Q5: Can you support bridge production before the final tool is done?
A5: Yes. We can produce short runs (100–5,000 pcs) using soft molds or pilot dies to keep your project on schedule.
Q6: Do you offer reverse engineering services for prototyping?
A6: Absolutely. Provide a sample, and we can scan, model, and deliver prototypes and production molds based on the original.
From Rapid Prototypes to Production Die Casting — All Under One Roof.
Accelerate your product journey with our 7-day prototype-to-tooling solution. Get in touch now to start your next project.