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This custom high‑pressure die cast housing is manufactured from premium ADC12 (or A380/ZL102) aluminum alloy, designed specifically for oil‑gas separation units and air compressor systems. Combining die casting with CNC machining and a range of surface treatments, it ensures tight tolerances, robust structural integrity, and customizable options to meet diverse industrial requirements.
Parameter | Details |
---|---|
Material | Aluminum Alloy (ADC12 / A380 / ZL102) |
Process | High‑pressure die casting + CNC machining + surface treatment |
Surface Treatment | Sandblasting, Anodizing, Powder Coating |
Tolerance | According to customer’s drawing |
Certification | ISO9001, TS16949, RoHS |
Drawing Formats | 2D (PDF/CAD), 3D (IGES/STEP) |
Quality Control | 100% inspection |
Standard Package | 30 × 30 × 30 cm box, 0.5 kg per unit |
Lead Time | 1–100 pcs: 10 days; 101–500 pcs: 15 days; 501–1 000 pcs: 20 days; >1 000: negotiable |
Pricing (per piece) | 1–499: US$ 85; 500–4 999: US$ 55; ≥ 5 000: US$ 18 |
Customization Options | Size, material, surface finish (add US$ 0.10/piece; MOQ 1) |
Application | Air compressor systems, oil‑gas separation units |
High‑Pressure Die Casting
Utilizes advanced high‑pressure injection to produce dense, void‑free walls with excellent mechanical strength and dimensional accuracy
Premium ADC12 Alloy
Offers superior corrosion resistance, thermal conductivity, and lightweight characteristics compared to standard die‑casting materials
Comprehensive Surface Treatments
Choose from sandblasting for matte finish, anodizing for enhanced wear resistance, or powder coating for aesthetic customization and additional protection
Tight Tolerances & 100% Inspection
Every part is CNC‑machined and inspected to customer drawing requirements, ensuring interchangeability and reliability in critical applications
Flexible OEM/ODM Customization
One‑stop service from design review, tooling, and low‑volume prototyping (500 pcs) to large‑scale production; minimal setup fees and MOQ of just one piece
Lightweighting & Electrification: As electric vehicles and energy‑efficiency initiatives grow, demand for lightweight, high‑strength enclosures (e.g., battery housings, EV motor covers) will rise
Integrated Functionalization: Embedding sensors or heat‑dissipation features directly into die‑cast parts reduces assembly steps and enhances performance.
Sustainable Alloys & Processes: Development of recyclable aluminum alloys and greener die‑casting methods will align with stricter environmental regulations.
Air Compressor Systems: Protects internal components, ensures leak‑free oil‑gas separation under high pressure.
Oil‑Gas Separation Units: Durable enclosure for separators operating in harsh industrial environments.
Electric Vehicle Components: Ideal for battery housings, inverter cases, and motor end‑caps requiring precise tolerances and thermal management.
Hybrid Transmission Housings: Supports complex geometries and multiple machining operations for drivetrain components.
Q1: What is the minimum order quantity (MOQ)?
A1: MOQ is 1 piece for prototype orders (custom size/material/surface finish available at +US$ 0.10 each).
Q2: Can you accommodate custom alloys beyond ADC12?
A2: Yes, we can process A380, ZL102, or other aluminum alloys upon request; pricing and lead time may vary.
Q3: How are parts packaged and shipped?
A3: Each unit is packed in a 30 × 30 × 30 cm box (0.5 kg). Shipping terms are negotiable based on volume and destination.
Q4: What quality certifications do you hold?
A4: We are ISO9001 and TS16949 certified, and all products comply with RoHS standards.
Q5: What is your inspection process?
A5: We perform 100% dimensional and visual inspection using CMM and optical comparators to ensure every dimension meets customer drawings.